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Automatic Slitter Knife Face Polishing Machine
Dienes' Automatic Slitter Knife Face Polishing Machine economically and consistently provides a mirror-like finish on rotary slitting knives, achieving a better quality cut and extending knife life. It's ideal for both knife manufacturers and slitters that wish to refurbish their knives in-house. Typically, companies slitting aluminum, brass, copper and other soft metals experience a knife edge buildup that progressively adversely affects the knife's cutting abilities and its dimensional characteristics. This automatic polisher restores the fine edge with no real change in the thickness of the original blade. The orbital eccentric action of the polisher ensures even polishing across the entire face. Normally, a knife can be refurbished in no more than 5-15 seconds per side, but a window of up to 100 seconds is provided for excessive buildups. The face polishing machine is not recommended and must not be used for cleaning or polishing spacers. This will result in dimensional changes due to the lower hardness level and smaller surface area of spacers compared to knives.
Features/Benefits
- Automatic Operation - pneumatically lowers rubber- backed orbital drive pad to knives and emery paper, polishes at preset speed, duration and thickness, then lifts the drive pad for removal. The finished Knife offers consistent polishing knife to knife.
- Fast - typically refurbishes one side in 5-15 seconds; offers cycle times up to 100 seconds
- Accommodates Large Range of Sizes - No adjustment necessary for knives up to 3.15" thick. Various orbital drive pads are included to polish knives up to 18" O.D.
- Adjustable Spindle Speed - Frequency control easily adjusts the polishing rpm, incrementally adjustable during operation
- Easy Emery Paper Advance - front mounted knobs and clamps allow fast paper advancement
- Simple Drive Pad Changeover - drive pad sizes are quickly changed in seconds, using a spanner wrench
- Ergonomically Designed for Safety - two-button start cycle requires the use of both hands, ensuring that hands are kept away from the polishing area during operation and safety guard.
Specifications
Maximum Knife Thickness: 3.15 inches (80 mm), optional 4.00 inches (101.6 mm)
Maximum Knife Diameter: 18 inches (457 mm)
Cycle time: 1-100 seconds, adjustable; 5-15 seconds typical
Controls: Dual-button start, air pressure regulation, spindle speed, cycle time
Work Head: 60 - 385 rpm adjustable
Dimensions: 36 inches wide x 40 inches deep x 75 inches high (762 x1016 x 1905 mm)
Table Size: 21.65 x 21.65 inches (550 mm x 550 mm)
Weight: 1760 pounds
Power Requirements -
Air Pressure: 90 psi (6.2 Bar) Polishing Force at 90 psi = 788 pounds
Input Power: 110V, 60 HZ, 1 phase,1.00 KW
Color: RAL Green, or per customer requirement
Warranty: 1 year
Polishing Service
Dienes offers a polishing service at our headquarters in Spencer, MA. Customer knives are polished within two (2) working days of arrival at our plant.
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